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Mailer boxes are necessary for the professional and secure shipping of products. However, it is difficult for different businesses to choose the right mailer box sizes. Choosing the right mailer box size is essential for affordability, product safety, and customer satisfaction.
You need to go with the perfect packaging size to impress more than $2 billion people in the USA who are dissatisfied due to poor packaging experience. It is important to consider different options, such as a larger, medium, and small mailer box size. Don’t worry, the packaging professionals at Need Custom Packaging are ready to assist you in choosing an ideal box size.
What Are Mailer Boxes?
Mailer boxes are corrugated and durable packaging solutions for product protection during shipping. This is how to protect items during transit, whether you are shipping promotional items, apparel, or gadgets.
An ideal box size also reduces packaging waste and shipping expenses. In fact, packaging accounts for 20% to 30% of total shipping costs, making the size choice more important in eliminating the overhead expenses.
Standard Mailer Box Dimensions
What size mailer box do I need? The box size should be enough to house and protect products. It is important to use the right-sized mailer box to ensure the safety of items while improving customer experience and reducing shipping costs.
Here, we will go through the standard mailer box sizes for different product types in the shipping and e-commerce businesses. Let’s take a look at this mailer box size chart:
| Box Size | Dimensions (Inches) | Ideal for |
| Small | 4 x 4 x 2 | Cosmetics, jewelry |
| Medium | 11 x 8 x 3 | Phone cases, t-shirts |
| Large | 18 x 12 x 6 | Home appliances, jackets |
Small Mailer Box Sizes
Mailer box sizes for small businesses ranging from 4 x 4 x 2 to 10 x 8 x 2 are available for compact and lightweight products. These custom mailer boxes are ideal for the following products:
- Cosmetics
- Jewelry
- Keychains
- Promotional items
- Small accessories
- Scarves or socks (Apparel)
These are affordable options for shipping products requiring a little space. A snug fit restricts the movement of items within the box during shipping, ensuring better safety. According to USPS, small shipping boxes can minimize total costs by 30% to 50% compared to larger packaging containers.
Medium Mailer Box Sizes
Medium-sized mailer packaging boxes are versatile solutions with a dimension range of 11 x 8 x 3 to 16 x 12 x 4. Best mailer box sizes for gifts are used to send the following products safely:
- Books
- Phone cases
- Small electronics
- T-shirts
These boxes maintain a balance between usability and size, offering enough space for different products without being bulky. 45% of online retail shops use these boxes medium mailer boxes for a variety of products ensuring efficiency and flexibility.
Large Mailer Boxes
You can explore custom mailer box design ideas to craft larger packaging containers depending on your specific requirements. Larger mailer box sizes range from 18 x 12 x 6 to 25 x 20 x 8, ensuring ample space for bulkier products.
- Artwork or framed prints
- Appliance or home goods
- Shoes and jackets
- Multiple smaller products in a single package
A larger packaging box ensures ideal product organization and safety when you are transporting bigger products or multiple small items together. It is important to consider that shipping larger boxes adds more costs. According to a Pitney Bowes report published in 2019, shipping bulky or larger packages can boost shipping expenses up to 50% to 75% compared to smaller boxes.
How to Measure a Mailer Box?
It is important to measure custom vs. standard mailer boxes because custom boxes are specially designed, and standard boxes are pre-set packaging containers. You need to consider dimensions like length (L), width (W), and height (W).
- Use a Measurement Tool: Choose a measuring ruler or tape to measure the accurate dimensions without any errors.
- Measure Product Size: Before measuring the box size, it is necessary to measure the dimensions of products you are looing to ship.
- Measure Box Dimensions: You can measure the mailer box size by measuring each dimension like height, width, and length. It is important to have additional 1-2 inch space in each dimension, ensuring a safe product shipment.
- Double-Check Dimensions: It is important to recheck all measurements, ensuring the accurate measurement of each dimension while ensuring additional space for padding.
- Calculate Box Size: It is easy to calculate the total volume of standard vs. custom mailer boxes through multiplication. Follow this formula for volume: V = L x W x H.
You can consider the addition of foam inserts or bubble wrap into the black mailer boxes for the additional safety of fragile products.
For instance, your product measurement is 6 x 4 x 2, and you want to add extra space for robust safety. It is important to select a mailer box with measurements around 7 x 5 x 3, offering additional space for padding while keeping products safe during transportation.
Why Is Choosing the Right Mailer Box Size Important for Your Business?
It is essential to select the right mailer box for different reasons. Here, we will discuss why your business needs to choose the ideal mailer packaging solution.
Product Protection
An ideal mailer box prevents your products from shifting during shipping, minimizing the risk of damage. Studies show that packaging without sufficient cushioning are 60% more to get damaged during shipping.
Cost Efficient Packaging
An over-sized box can become more expensive for shipping. You need to select a suitable box to ave on the shipping costs. For instance, a small mailer box allows you to save up to 50% in shipping expenses than larger boxes.
Customer Satisfaction
Suitable packaging boxes improve the unboxing experience. You can use custom vs. standard mailer boxes to showcase your products effectively while conveying a brand message to potential customers. Customer experience surveys show that ideal packaging boosts customer satisfaction by 30%.
Design and Craft the Right Mailer Boxes
Need Custom Packaging offers customizable mailer packaging solutions in a variety of small, medium, and large sizes to house products with diverse dimensions. Our packaging professionals are available here to assist you in choosing the right box size to safeguard your products while eliminating overhead costs.
Our free design support has become magic for businesses looking to create durable and cost-effective packaging boxes to ensure safe shipping and improve customer experience. Let’s contact us today to discuss your business requirements and choose the ideal packaging from a wide range of mailer box sizes with customization options!
FAQs
What mailer box size should I choose?
Answer: You should choose a mailer box that snugly fits your products, preventing damage during shipping.
How can I measure a mailer box accurately?
Answer: You can use a measuring tape or ruler to measure width, length, and height perfectly.
Do your custom mailer boxes offer product protection during shipping?
Answer: Yes, our customizable mailer boxes provide ideal product protection during transit.
What are the standard sizes for mailer boxes?
Answer: Standard dimensions range from 4 x 4 x 2 to 18 x 12 x 6 inches.
